Professional Supplier Friction Powder Use for Manufacturing Brake Lining and Brake Pads

Product Description

 

  CASHEW FRICTION DUST                              
         Technical Information Sheet 
  1.General 
     Cashew friction dust made from cashew phenol, is a high-quality, pollution-free and economical raw material for friction products. It is an excellent additive for friction material products such as brake pads and clutch plates in motor vehicles and mechanical equipment like automobiles and motorcycles. 
2.Properties
EXECUTIVE STANDARD       ANALYSIS      (%)LIMIT(max)
JC/T1014-2006    
    Acetone Extraction    ≤5.5
    (800ºC)Ash    <3.5
    Voltile  lose@370ºC    <30
    Humidity    <1
3.Application:
The cashew fristion dust is jointly developed and researched by our company in collaboration with foreign experts. The main raw material of this product, cashew shell oil, is produced in Southeast Asian countries such as the Philippines and Vietnam, and is of excellent quality.
Experiments show that brake pads and clutch plates with this friction powder added have the advantages of stable friction coefficient, strong wear resistance, good toughness, noise reduction, safety and reliability during operation, and are deeply favored by the majority of users.
The main advantages of cashew friction dust are as follows:
1). Good working performance
After the brake pads are mixed with an appropriate amount of friction powder, during high-temperature operation (above 300ºC), the friction coefficient of the brake pads remains stable, the thermal expansion is extremely small, and there will be no "locking up" phenomenon when braking, which greatly improves the braking performance of the vehicle. Especially in mountainous and hilly areas with steep slopes and long-distance continuous braking, maintain the stable braking performance of the brake pads during high-temperature friction.
2). It causes no pollution to the environment:
This new type of friction powder is processed from vegetable oil (cashew shell oil) and does not release any harmful substances during use. It is a new type of environmentally friendly product.
3). Economical and practical
Only 3% to 6% of friction powder needs to be added to the raw material formula of friction products such as brake pads or clutch plates, which can greatly improve the quality of the products. Due to the inherent characteristics of cashew friction Dust, it reduces the hardness of the friction material, decreases the wear of the mating surface, and prolongs the service life of the brake drum and brake disc.
4.Package
     25kg*40nos packed in 3 ply sacks stacked on a wooden pallet wrapped ,strapped and shrink wrapped .
5.Storage
 Cashew friction dust must be stored in a cool,dry place .To prevent moisture penetration . packs which have opened should be sealed again as soon as possible.
 

Technical Information Sheet :
1. Steel Wool Fiber(D1-80)

     Steel wool Fiber D1-80 products we manufactured are ideal material which can be in friction materials,asphalt product and others.

Properties

   

C	Si	Mn	S	P
0.07-0.12	0.07MAX	0.8-1.25	0.03MAX	0.03MAX

Application
Steel Fiber SF-D1-80 is suitable for Automobile, motorcycle, train, aircraft and other sports mechanical brake, clutch of the main raw material, with stable performance, low wear rate, good heat dissipation performance and so on. Its superiority plays an irreplaceable role in similar products
Package
     25kg*40nos packed in 3 ply sacks stacked on a wooden pallet wrapped ,strapped and shrink wrapped .

2. Rubber Powder NBR-325

    General

    Rubber Powder NBR-325 products we manufactured are ideal material which in Friction materials and filling, and others.

  Properties:   
  

batch	Test items	Test basis	index	data	conclusion
R211015A	60 mesh sieve residue (%)	GB/T19208-2008	≤ 8	2	pass
	Heating loss (%)	GB/T19208-2008	≤1.2	0.8	pass
	Rubber hydrocarbon content (%)	GB/T19208-2008	≥35	38	pass
	Iron content (%)	GB/T19208-2008	≤0.05	0.02	pass
	Fiber content (%)	GB/T19208-2008	≤0.5	0.1	pass

 Application:

Rubber Powder NBR-325 for High strength, wear resistance, chemical resistance, electrical insulation, but the impact strength is poor, products in the process of use is easy to embrittlement and other problems, need to use other rubber and plastic materials modified and toughened.
 Package:
     25kg*40nos packed in 3 ply sacks stacked on a wooden pallet wrapped ,strapped and shrink wrapped .
3.GOLDEN EXPANDED VERMICULITE EVG-4060

M3General

      Golden Expanded Vermiculite EVG-4060 products we manufactured are ideal material which can use in friction materials, construction, metallurgy, chemical industry, light industry, machinery, electric power, petroleum, environment protection communication, transportation and horticulture.

 

Properties
     Typical Chemical Analysis:
Element        % by weight
SiO2              41
AL2O3            18
MgO              21
CaO               0.8
PH                7-10          
Fe2O3             3.5
Impurity            <3

 Package:
     20kg*50nos packed in PP and PE BAG, or as the customer's require, make the package :20KGS/BAG and 3BAGS/PAPER BAG.
4.MICA(M-6080)
   MICA POWDER M-60/80
         CHEMICAL COMPONENTS:

Chemical	SiO2	Al2O3	K2O	Fe2O3	CaO	Na2O	MgO	H2O
composition
Contents(%)	47.32	33.25	11.82	1.81	0.03	0.96	0.91	2.7

        PHYSICAL PROPERTIES:

Bulk Density (g/m3)	0.4-0.5
Refractive index	1.6
Whiteness (%)	50-60
Moisture (%)	<0.5
Radius-thickness ratio	>60
Heat Resistance (° C)	1300
L.O.I. (%)	3-6

Package:
    25Kg/ bags packed in PP or paper BAG, or as the customer's require.